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    Showing posts with label Oasis Hydroponics Pakistan. Show all posts
    Showing posts with label Oasis Hydroponics Pakistan. Show all posts

    Overview of Hydroponics

    Consumption of tomatoes in the United States has reached 4.3 billion pounds each year. When consumers are willing to pay double or triple standard prices for a great tasting, blemish free product, buyers and sellers alike can smile at the possibilities. Repeated pricing studies have shown that only high-quality, garden vegetables, such as tomatoes, cucumbers, salad crops and culinary herbs, can provide break even or better revenues in hydroponic systems. Overview of Hydroponics
    Hydroponics is a technology for growing plants in nutrient solutions (water and fertilizers) with or without the use of artificial medium (e.g., sand, gravel, vermiculite, rockwool, peat, coir, sawdust) to provide mechanical support. Liquid hydroponic systems have no other supporting medium for the plant roots: aggregate systems have a solid medium of support. Hydroponic systems are further categorized as open, where after the nutrient solution has been delivered to the plant roots, it is not reused; or closed where surplus solution is recovered, replenished, and recycled. The definition of hydroponics has been confined to liquid systems only, which blurs statistical data and leads to underestimation of the extent of the technology and its economic implications. All hydroponic systems in temperate regions of the world are enclosed in greenhouse-type structures to provide temperature control, reduce evaporative water loss, and to reduce disease and pest infestations.
    The principal advantages of hydroponic controlled environment agriculture (CEA) include high-density maximum crop yield, crop production where no suitable soil exists, a virtual indifference to ambient temperature and seasonality, more efficient use of water and fertilizers, minimal use of land area, and suitability for mechanization, disease and pest control. The major advantage of hydroponic (CEA) compared to field grown produce is the isolation of the crop from the soil, which often has problems of diseases, pests, salinity, poor structure and/or drainage.
    The principal disadvantages of hydroponics, relative to conventional open-field agriculture, are the high costs of capital and energy inputs, and the high degree of management skills required for successful production. Capital costs may be especially excessive if the structures are artificially heated and cooled. This is why appropriate crops are limited to those with high economic value such as tomatoes.
    The earliest food production in greenhouses was possibly the growing of off-season cucumbers under "transparent stone" for the Roman Emperor Tiberius during the first century. The technology was rarely employed, if at all, during the following 1500 years.
    During the 1600's several techniques were used to protect horticultural crops against the cold. These included glass lanterns, bell jars, cold frames and hot beds covered with glass. In the seventeenth century, low portable wooden frames covered with an oiled translucent paper were used to warm the plant environment much as plastic row covers do today. In Japan, straw mats were used in combination with oil paper to protect crops from the severe natural environment. Greenhouses in France and England during the same century were heated by manure and covered with glass panes. The first glass house built in the 1700's, used glass on one side only as a sloping roof. Later in the century, glass was used on both sides. The glasshouse was used for fruit crops such as melons, grapes, peaches and strawberries and only rarely for vegetable production. The developers of this new technology kept market profitability in mind: they produced crops which appealed to the wealthy and privileged, the only people who could afford the luxury of fresh fruit produced out of season in greenhouses.
    Greenhouse food production was not fully established until the introduction of polyethylene. In the U.S., the first use of polyethylene as a greenhouse cover was in 1948, when Professor Emery Myers Emmert at the University of Kentucky, used the less expensive material in place of more expensive glass. Professor Emmert is considered the father of plastics in the U.S. because he developed many principles of plastic technology for agricultural purposes through his research on greenhouses, plastic mulches and row covers.
    The development of hydroponics has not been rapid. In the U.S., interest began to develop in the possible use of complete nutrient solutions about 1925. Greenhouse soils had to be replaced at frequent intervals or be maintained from year to year by adding large quantities of commercial fertilizers. As a result of these difficulties, research workers in certain U.S. agricultural experiment stations turned to nutrient solution culture methods as a means of replacing the natural soil system with either an aerated nutrient solution or an artificial soil composed of chemically inert aggregates moistened with nutrient solutions.
    Between 1925 and 1935, extensive development took place in modifying the methods of the plant physiologists to large scale crop production. Workers at the New Jersey Agricultural Experiment Station improved the sand culture method. The water and sand culture methods were used for large scale production by investigators at the California Agricultural Experiment Station. Each of these methods involved certain fundamental limitations for commercial crop production which were partially overcome with the introduction of the subirrigation system initiated in 1934 at the New Jersey and Indiana Agricultural Experiment Station. While there was commercial interest in the use of such systems, hydroponics was not widely accepted due to the high cost in construction of the concrete growing beds. In the post-W.W.II years, there was a bloom of interest in the Southwest US in gravel culture of tomatoes and cucumbers. However, the systems were not perfected and were eventually abandoned.
    After a period of approximately 20 years, interest in hydroponics was renewed with the advent of plastics. Plastics were used not only in the glazing of greenhouses, but also in lining the growing beds rather than beds made of concrete. Plastics were also important in the introduction of drip irrigation. Again, numerous promotional schemes involving hydroponics became common with huge investments made in hydroponic growing systems. Escalating oil prices, starting in 1973, substantially increased the costs of CEA heating and cooling. This along with fewer chemicals registered for pest control caused many bankruptcies and a decreasing interest in hydroponics.
    Almost another 20 years have passed since the last real interest in hydroponics, but growers are once again establishing CEA/hydroponic systems. This is especially true in regions where there are environmental concerns in controlling any pollution of groundwater with nutrient wastes or soil sterilants. Today growers appear to be much more critical in regard to site selection, structures, the growing system, pest control and markets.
    Hydroponics is a relatively new technology, evolving rapidly since its inception 70 years ago. From its origins in academic research, to its utilization in industry and government, hydroponics has found many new applications. It is a versatile technology, appropriate for both developing countries and high-tech space stations. Hydroponic technology can efficiently generate food crops from barren desert sand and desalinated ocean water, in mountainous regions too steep to farm, on city rooftops and concrete schoolyards and in arctic communities. In highly populated tourist areas where skyrocketing land prices have driven out traditional agriculture, hydroponics can provide locally grown high-value specialty crops such as fresh salad greens, herbs and cut flowers.
    Like manufacturing, agriculture tends to move toward higher-technology, more capital-intensive solutions to problems. Hydroponics is highly productive and suitable for automation. However, the future growth of controlled environment agriculture and hydroponics depends greatly on the development of systems of production that are cost-competitive with those of open field agriculture. Improvements in associated technologies such as artificial lighting and agricultural plastics, and new cultivars with better pest and disease resistance will increase crop yields and reduce unit costs of production. Cogeneration projects, where hydroponic greenhouses utilize waste heat from industry and power plants, are already a reality and could expand in the next few years. Geothermal heat could support large expanses of greenhouses in appropriate locations.
    It has been proposed that glasshouses located in deserts of the world could one day serve a dual purpose, where antenna could be embedded into the glass to receive energy radiation from an array of energy collectors in space, while at the same time facilitate hydroponic tomato production.
    The economic prospects for controlled environmental agriculture and hydroponics may improve if governmental bodies determined that there are politically desirable effects of hydroponics that merit subsidy for the public good. Such beneficial effects may include the conservation of water in regions of scarcity or food production in hostile environments; governmental support for these reasons has occurred in the Middle East. Another desirable societal effect could be the provision of income-producing employment for chronically disadvantaged segments of the population entrapped in economically depressed regions; such employment produces tax revenues as well as personal incomes, reducing the impact on welfare rolls and improving the quality of life.
    Hydroponics is a technical reality. Such production systems are producing horticultural crops where field-grown fresh vegetables and ornamentals are unavailable for much of the year. The development and use of controlled environment agriculture and hydroponics have enhanced the economic well being of many communities throughout the world.
    Source: arizona















    Build your Oasis aeroponics System

    To get started building this garden, you’ll need mostly common parts which should be available in local garden and housewares stores. If you run into problems sourcing the parts, visit the Oasis Agro Industries Pakistan online at: http://www.oasisagropk.com should a kit available by the time you read this which includes many of the harder to find items needed to build this garden. If you feel difficult to build system, feel free to order us at order@oasisagropk.com, our tem will contact you and your own ready made Oasis AeroponicsTM  delivered  within next two working days.

    Build your Oasis aeroponics System

    Theory of operation.
    Oasis AeroponicsTM is the most advanced means of cultivating plants. It has been show to outperform soil based cultivation by up to a factor of ten! The reason it is so effective is that since the roots are suspended midair, they receive the maximum amount of oxygenation possible while maintaining 100% humidity for exceptional growth potential. The diagram at right details how the roots grow down through suspended baskets containing GroRox and into the misting chamber where they are gently sprayed with nutrient solution every few minutes.Build your Oasis aeroponics System

    Oasis AeroponicsTM parts list
    A. (1) 30-50 Gallon Plastic Container With Lid
    We used a “Tucker” 42 Gallon Storage Container With Hinged Lid from Caldor, a local housewares store. You should have no problem finding these containers on sale in just about every type of store from home improvement/hardware to bed and bath. You want to use a container that is free from holes and made of a rugged, opaque plastic - preferably dark blue, black, green or red in color to keep light from passing through its walls and causing algae growth within the system. Build your Oasis aeroponics System
    The container needs to have a lid that fits securely as you will be cutting holes in it through which your plants will be suspended in plastic cups, allowing the roots to grow down within.

    B. (1) 100-150 GPH Submersible Pump
    We used a Beckett 150 GPH Submersible Pump from Home Depot, a home improvement store. These types of pumps are commonly available as fountain and pool/spa cover drainage pumps. I found 150-300 GPH pumps to work best.Build your Oasis aeroponics System

    C. (1) 1/4” > 1/2” Threaded Coupler
    Connects the pump outlet to the 1/2” PVC pipe
    D. (2) 1/2” PVC Male Threaded Couplers Build your Oasis aeroponics System
    To connect 1/2” PVC pipe to pump and valve
    E. (1) 1/2” PVC Ball Valve
    F. (1) 1/2” > 3/4” Garden Hose Adapter
    G. (1) 1/2” PVC “L” Fitting
    H. (1) 1/2” PVC “T” Fitting Build your Oasis aeroponics System
    I. (1) 1/2” PVC end cap
    J. (1) 10’ PVC Pipe 1/2” Inside Diameter
    The above parts can be purchased at a plumbing supply store.

    K. (4-8) 16 Oz. “Solo” Plastic Cups
    Final quantity depending on how many grow sites you choose - you will also need some smooth, clean gravel or GroRox to fill these cups with and provide an anchor for your plant’s roots. You’ll need about 2 cups per grow site. Build your Oasis aeroponics System
    L. (1) Cycle Timer +/- 20% Duty Cycle
    A cycle timer is one that turns on for “x” minutes and off for “x” minutes and then repeats this “cycle” as long as it is plugged in. We used an NFT-1 cycle timer that is specifically manufactured for hydroponic applications. It turns on for 1 minute and then off for four minutes. This is effectively a 20% duty cycle which keeps the roots wet and the pump from running continuously which would heat up the nutrient solution quickly.
    M. (6-8) Micro Sprayers - 180 or 360 Degree pattern Build your Oasis aeroponics System
    Pictured at right are actually three different types of micro sprayers - be sure to use those designed for low pressure applications or else they will not “spray”
    1) Stocking or Filter Bag - not shown

    Step 1.
    Measure the diameter of your selected growing baskets at the shoulder or at approximately 3/4 its height. Record this width as it will be the width of the holes you will need to cut to accept the cups. For Solo brand 16 Oz. cups, the diameter is 3”Build your Oasis aeroponics System

    Step 2.
    Measure the depth of the cups from where you have measured the diameter -This distance or depth is how far into the misting chamber your cups will sit and is important in determining at what height to mount the spray manifold. Build your Oasis aeroponics System
    For Solo brand 16 Oz. cups, the depth is 3 1/4”

    Step 3.
    The Sprayer manifold will run lengthwise inside the misting chamber (Parallel to top and bottom in picture on right). You need to determine the spacing and quantity of grow sites for your system now. Build your Oasis aeroponics System
    We chose to have seven grow sites with three in front and four in back – see inset photo... Basically all you need to do is to mark off the centers of the holes you will cut in the next step - USE A RULER!

    Step 4.
    Using a holesaw - size determined from Step 1. - and the marks you just made in the previous step, cut out the grow sites. Use CAUTION with the hole saw -You can also use a sharp razor knife to cut them or a pen-type soldering iron to melt them. Whatever you use BE CAREFUL!!! Sand the edges to make them uniform.Build your Oasis aeroponics System

    Step 5.
    Now you will need to measure the distance from the lid down to the bottom of he misting chamber. Simply use a tape measure and record this measurement as it will be used in the following step.Build your Oasis aeroponics System

    Step 6.
    Now subtract the cup depth from Step 2 from the distance measured in step 5. Make a mark on the inside of the chamber at this height - this is where the bottoms of the cups will be situated once placed into the system. You will use this mark to determine the proper height to mount the misting manifold.Build your Oasis aeroponics System

    Step 7.
    From the mark you made in Step 6 (A), mark off two more lines, the first (B) at one inch below and the second (C) at 1 1/2” below. This is so that the tops of the sprayers are at the same level as the bottoms of the cups. Some sprayers will aim the spray upwards at a slight angle - you may wish to try them out first to determine if this is the case. Your goal is to get the spray to hit the bottoms of the cups. Build your Oasis aeroponics System
    Look at the drawing of the completed injection manifold in Step 16. It will give you a better idea of what you will be creating in these next few steps...

    Step 8.
    At the height of the last mark you made (#2 from above), drill a 7/8” hole at the horizontal center of each end of the misting chamber. Remember - the misting manifold runs lengthwise (left to right) inside the chamber and it runs parallel to the top and bottom of your chamber. These holes need to be perfectly aligned so use care in judgement.Build your Oasis aeroponics System

    Step 9. Build your Oasis aeroponics System
    Cut a 6” piece of 1/2” PVC and insert it through one of the holes you just drilled. This will be the drain side of the chamber so if it is to be placed in a tight space -you should consider which side you want the drain fitting to be on... On the inside of the chamber and on the end of the 6” pipe, insert the 1/2” PVC “T” fitting so that the extra opening points downward into the chamber and the opposite end opening faces the opposite side of the chamber.

    Step 10 - 11.
    Get out your pump and screw on the 1/2” threaded PVC adapter (C) and one 1/2” PVC threaded coupler (B)Build your Oasis aeroponics System

    Now lay the pump down on the bottom of the chamber with the outlet facing up towards the “T” fitting and measure out a length of pipe (D), to connect them. You want the pipe to be long enough to fit snugly and maintain proper alignment. Now you may remove the pump and vertical pipe and drill a pressure relief valve into the fitting as shown in the picture above (A). The hole should be drilled through only one side of the fitting and pipe with a 3/8” drill. The purpose of this hole is to allow excess pump pressure to bleed off inside the chamber, causing a gentle circulation inside the reservoir. By keeping this joint free from glue, you can rotate the pipe inside the fitting to vary the amount of relief (pic. B shows a 50% setting.)

    Step 12.
    Now you can glue on the “L” fitting on the outside of the chamber and attach the ball valve with the remaining 1/2” PVC threaded fitting. To this you will screw in the garden hose adapter which will serve as your drain system. A simple twist of the valve will allow you to pump out old nutrient solution instead of having to upset the plants to drain it manually with a bucket.Build your Oasis aeroponics System

    Step 13.
    You can now place the pump and its vertical manifold back into the chamber, connect the vertical manifold to the “T” fitting and then cut a piece of 1/2” PVC pipe to connect to the open end and pass at least 4” through the opposite side of the chamber. This horizontal structure is the misting manifold.Build your Oasis aeroponics System

    Step 14.
    Cap off the open end of the misting manifold as it exits the chamber on the opposite side of the drain using the 1/2” PVC end cap. Most of these PVC fittings will fit snugly - use glue when necessary and to prevent leaks.Build your Oasis aeroponics System

    Step 15.
    Our particular container had two small holes in the handles at either end of the chamber. We used a hot melt glue gun to seal them up. Make sure you inspect your chamber for any holes and plug them up with hot melt glue or aquarium safe silicone.Build your Oasis aeroponics System

    Step 16.
    Using the diagram at right as a general guide - mark off locations for the sprayers at even intervals along the top of the misting manifold. We found that the 150 GPH pump we chose had enough power to run eight sprayers so we put five across the top and three upside down between them to provide even more spray to the roots.Build your Oasis aeroponics System

    Step 17.
    Drill the holes to accept your sprayers. Make sure you don’t drill them too big otherwise you will not get a good seal and the sprayers may pop out due to pressure. Antelco make a line of small garden sprayers perfect for this application -we have them on our site if you can’t find any locally.Build your Oasis aeroponics System

    Step 18.
    Screw or glue in your sprayers with silicone sealant. The ones we use screw in using their included wrench. You’ll probably want to remove and clean the sprayers between crops as even the finest filter may pass small root hairs that will eventually clog your system.Build your Oasis aeroponics System

    Step 19.
    Get your grow cups together for this step. Here we used a small pen-type soldering iron to melt the root holes into the bottoms of the Solo brand cups. You could use a razor blade or drill to cut them out too. Build your Oasis aeroponics SystemMake sure you don’t make the holes bigger than your growing medium otherwise it will all fall out!

    Step 20.
    The more holes the better - again - make sure they are not big enough to allow loss of your growing medium (gravel , expanded clay pellets or lava rock). The holes only need to go about 1/2 way up the cup.Build your Oasis aeroponics System

    Step 21.
    Our lid required the use of a plastic skirt, duct taped to the inside of it to prevent water from spraying outside of the chamber. Here you see the lid, upside down with the finished cups in place and the plastic skirt (cut from a garbage bag) securely taped in place around the perimeter of the lid. When the lid is in place, the skirt hangs down between the inside of the chamber and the outside of the cups to prevent over-spray from causing a leaky mess....Build your Oasis aeroponics System

    Step 22.
    Time to Test - Fill ‘er up - I made marks on the vertical manifold to indicate the water level in gallons - to do this, simply fill it up a given amount at a time and mark it off accordingly. Spray should reach all walls of the chamber - you can adjust their strength by rotating the vertical manifold and adjusting the relief valve.Build your Oasis aeroponics System

    Step 23.
    Put the lid on, making sure that the plastic skirt (if required) falls into place. Insert the cups and fill them with a layer or two of your growing medium. Run the pump and make sure that the medium is getting moistened through the holes in the cups. Build your Oasis aeroponics System
    You can pull out the cups as the pump runs and check for water droplets on their outside too. The medium only needs to get slightly moistened so that until the roots grow down and out of the cups, they can feed. You can adjust the relief valve to increase/decrease spray.
    After your system is complete and checked out, you can prepare your seedlings for transplanting into the system. We planted this array of salad greens, tomatoes, basil, oregano, dill and sage about three weeks before transplanting.
    You will see that our seedlings sprouted in both rockwool cubes (on left) and in the Cocofiber (on right). Cocofiber needs to be rinsed off the roots before transplanting into the cups. All in all we have determined the Cocofiber to be better for sprouting seeds than rockwool but it is much messier than the rockwool cubes!

    Step 24.
    To transplant your seedlings or cuttings, make sure they have at least a set of true leaves and have developed a small root system. Simply line the bottoms of your cups with a layer or two of medium and then backfill around your plants to offer them support in their new home. You should pre-moisten the medium with nutrient solution first to avoid drying out the roots. Build your Oasis aeroponics System

    Step 25.
    Here are two sweet basil plants that we just transplanted. Notice that we backfilled the medium all the way up to the growing tops. We did this so that the roots had plenty of support and moist medium available until they mature and grow out beyond the confines of their cup.Build your Oasis aeroponics System

    Step 26.
    After about a week, you will see the roots beginning to poke through the holes in the cups and down and into the misting chamber - once this happens plant growth really takes off since the benefit of Aeroponics is realized.Build your Oasis aeroponics System
    I have found that the best spray cycle is a 1 minute on / 4 minutes off routine. It seems to be just the right ratio of on/off to allow the plants enough nutrient in high heat/strong lighting conditions. The NFT-1 cycle timer is a perfect match.

    The Oasis PVC Pipe GardensTM
    These designs were inspired by the many commercially available hydroponic gardens that utilize PVC pipe as a main design component. PVC pipe is relatively inexpensive, easy to work with and extremely durable. These designs allow easy expansion owing to their popularity among commercial growers and family farmers. Perfect for producing large harvests of rapidly growing crops such as salad greens, tomato, chilies, culinary and medicinal herbs and decorative flowers. This garden requires a bit more skill and some power tools to complete. There is the option to build it with either three inch, four inch or six inch diameter PVC according to intended use. Indoors use with 250-1500W MH or HPS light for best results when sunlight isn’t available. Oasis Agro Industries Pakistan provide complete ready to use PVC NFT system for both home use and commercial farmer. Our expert team of R&D department modify these system according to our country needs and available resources in order to maximize the profit of farmer. We always try to provide low cost system with high return outcome. 

    For feasibility study send your request at order@oasisgropk.com , brief feasibility study provide on FREE of charges, if you are requesting detail feasibility PKR 3000 charged for one acre feasibility.

    What is hydroponics?

    Hydroponics is a technology for growing plants in nutrient solutions (water containing fertilizers) with or without the use of an artificial medium (sand, gravel, vermiculite, rockwool, perlite, peatmoss. coir, or sawdust) to provide mechanical support.What is hydroponics?

    Liquidhydroponic systems have no other supporting medium for the plant roots: aggregate systems have a solid medium of support. Hydroponic systems are further categorized as open (i.e. once the nutrient solution is delivered to the plant roots, it is not reused) or closed (i.e. surplus solution is recovered, replenished, and recycled). Hydroponic growing (as opposed to soil growing) allows you to control the nutrient levels for your plants directly. Because of the higher control over nutrients, hydroponically grown plants generally have a much higher yield than similar plants grown in soil.

    A plant gets its food source by turning Co2, light and water (or hydrogen) into carbohydrates through a process called photosynthesis. With hydroponics growing, plants are grown without soil so they must get their nutrients from the nutrient solutions added to water. The absence of soil in growing means that hydroponics systems must have some way of supporting the plants while still allowing the bare root system maximum exposure to the nutrient solution. Often a “growing medium” is used for support and to aid in moisture and nutrient retention in hydroponics growing. Because they lack media to store water and nutrients, water culture systems need a continuous flow of nutrients to prevent drying out the plant roots.

     
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